Month: February 2019

DIY Bookshelf Speaker Stands

This one is going to be the first, and one of the only posts I share, that isn’t electronics related. However, it is definitely audio related, as it is about a pair of stands I’ve built for bookshelf speakers. While I have been using mostly floor-standing speakers for some years now, every now and then I did use bookshelf speakers. This is especially true when talking about placing speakers next to my work bench, where space is at a premium, and large floor-standers aren’t really needed.

Therefore, in the spirit of DIY, I’ve decided its time to build a nice looking pair of stands that will be used for this purpose. I’ve looked at quite a few stands, but decided to take the shape from a pair of Sonus-Faber stands that I really liked. This was only fitting, as at the time I’ve had a pair of Concerto Home bookshelf speakers to match them. Since I have neither the tools, nor the experience, of working with steel, I’ve opted for a build made entirely out of MDF. In this post I’ll try to share some of the methods I’ve used in building these stands. I think they are quite straight forward and easy to follow, so that even a novice (like me) could use them quite easily.

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Sansui Vintage Amplifier Resurrection, Creating a Modern F2624 Replacement

Like any vintage audio equipment user knows, one of the main issues of having such gear is the occasional problem that will need fixing. This project started because of one of these problem. As part of a discussion on another internet forum, one forum member (lets call him Tom :)) approached me and asked if I would be interested in helping him sort out a problem with a Sansui 9090DB receiver. This is a fairly old, but highly regarded piece of audio gear. The problem he described was the main amplifier board, named F2624, which is also shared with a few other Sansui models. These boards became unreliable over the years, with problematic traces, difficult to obtain parts, and so on. At the time I was just a M.Sc. student and had the free time to do things just for fun, so I jumped aboard. Following a short discussion we’ve agreed we will aim at creating a whole new board, that will be a plug-in replacement for the original F2624, but with modern parts.

The first step, was obviously getting a hold of the schematic. However, as it turns out, it doesn’t really exist anywhere that I know of. This is because the schematic that was published in the Sansui service manual was of an early version of the board, and had a couple of mistakes in it. So what do you do when you can’t get the original schematic? You draw one yourself. So that is exactly what I did, by getting an original Sansui board, and going over it. Again, as far as I know, this is the only complete schematic of this board version that is available online. Therefore, I would like to share it with others who might need it one day to repair such a board. We (myself, and Tom) have already published this on 2 internet forums to make it available to anyone who needs it. I will also include it as an attachment at the end of this post.

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Enhanced DC Protection Circuit

A DC protection circuit is typically included at the output of most audio amplifiers, and is meant to disconnect the loudspeakers if a significant DC component is present at the amplifiers output. This is important as excess DC current through the loudspeaker (or headphones) will generate significant heat and can damage it. Unlike commercial products, most DIY builds I’ve seen over the years, don’t include a DC protection at the output. This of course leaves the loudspeaker/headphones connected to it vulnerable in case of a problem in the amplifier. Therefore, when I was planning one of my previous amplifier builds, I’ve decided I should first design a DC protection circuit to add the output of the amplifier. I’ve decided to slightly enhance the circuit to include a few extra features other than just DC protection, and make it as versatile as possible:

Main Features/Specifications:

  • Supply voltage of +/-12V to +/-75V (or single 24V-150V supply)
  • Wide input swing of +/-55V
  • Support single-ended/balanced/active-ground amplifiers
  • 2 channels input per board
  • Adjustable sensitivity
  • Independent detection per channel for a robust design
  • Support 2 outputs (A/B/A+B) with relay switching
  • Visual notification(LED) of active output, and fault
  • Delayed start-up
  • Accelerated shut-down for reduced “popping” noise
  • 40mA supply current with single relay energized
  • Up to 8A load current with default relay

The circuit can obviously be modified if needed for a simpler build (no output selection for instance), and can be extended as far as voltage range is concerned. For instance, I have since used the same board with a few less parts with a single 12V supply for the output of a small headphone amplifier.

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