Preface: up until now, all posts I’ve shared were completed in a single post. This was due to the fact I’ve waited until I was done with it and only then posted. This allowed me to assemble/verify (when needed), and was much more comprehensive for readers. However, lately I’m finding it more difficult to find the time to cross items off my “diy to-do” list. Quite a few items get stuck for long periods of time in the design stage, due to lack of time to move it forward and complete the board layout/assembly/testing. Therefore, I’ve decided to gradually post a few of these on the blog as parts of a project. This post will be the first of a few such projects that will be split into several parts. Hopefully, even sharing partial information such as schematics will prove useful to some readers. </end preface>
One of the items that was on my “wish-list” for quite some time is a programmable power-supply (PS) that will be fit for work with vacuum tubes. The main reason I need it is because I’m missing is a high-voltage PS that can reach as high as 400V or even higher. Therefore, this was the main objective of the design I will present in this post. However, seeing as most transformers that are intended for these uses include a low voltage secondary winding for the heaters, it makes sense to have another channel that can supply the heater rail too.
A few months ago I came across a faulty programmable power-supply (PS) with a 60V/12A maximum rating on each of its two channels. The exact model is DTPS6012 from Horizon, a company I’m familiar with as I’ve used and owned a few of their linear PS’s (such as the DHR40-1). The problem that was observed during initial check at the seller’s location was that upon power up one of the channels behaved as expected, while the other wasn’t regulating the output voltage. The voltage just kept on rising until it was ~10% over the 60V rating, at which point the over-voltage-protection (OVP) kicked in and switched off the entire unit except for the front panel. Because the unit was faulty the price was quite low, so I’ve decided to purchase it and try and fix it. At the very least this could be an opportunity to have a look inside and learn how these things were built back then.
I should note that such a high power rating PS is more than I will probably ever need for my projects. However, I have had some projects in the past where the 2x3A rating of my existing PS’s wasn’t enough, even when I’ve used two such units. Therefore, a more capable PS, even if its not as low noise and ripple, is always welcome. Additionally, as I’ve noted earlier, I have owned and used elsewhere other PS’s from Horizon. I was always happy with the build quality and performance, especially for the price these things could be had on the used market.
Some time ago I was playing around quite a bit with vintage audio amplifiers/receivers, and in many of them I was improving the power supply portion for the low current differential amplifier stages. This was always a simple and cheap task, that proved well worth the time when it came to sound. In a desire to “do this differently”, I didn’t want to use an IC for this, but rather wanted to go with a discrete yet simple design. The circuit I came up with was very well suited for such applications, and I therefore decided it would be a good idea to make an independent regulator PCB out of it for general use in audio stuff I build. At the time I also had limited experience with PCB design, so this seemed like a great project to start with. There’s no better way to learn than simply giving it a try.