This is part 2 in the series of posts describing the audio measurement pre-amplifier project. In part 1 I’ve covered the motivation for this project along with the circuit schematic and detailed circuit description. In this post, part 2, I will discuss the next steps related to the board design and assembly. This part won’t be as long and the first (I hope), but I would like to share some of the consideration I’ve made when laying out the board design.
The first step was deciding on a case size and layout for the front panel, as this will set some constraints on board dimensions and placement of connectors/switches/LED’s. I wanted to use a case that will be made of aluminium to use it as a shield, as at the highest gain setting the pre-amp has 60dB (X1000) of gain which makes it very sensitive to coupling from external signals. I also plan on placing the completed pre-amplifier on my work bench, so I wanted something that is relatively compact, but isn’t too cramped so that it isn’t comfortable to use. Something similar (or slightly smaller) than a bench DMM seemed like a good size for this as I would be able to stack it on top of my other instruments. The plan was to have all the relevant connectors and switches at the front, along with some LED’s for visual representation of the selected range, and a panel mounted voltmeter. Placing it all in a single row seemed impossible, or at least very uncomfortable to use. Therefore I’ve decide to split this into 2 different rows (heights). This put a constraint on the minimum height of the case, and meant I will have to split the design into 2 boards to support this since I don’t want to solder any wires. The schematics posted in part 1 of this series already represented this split board solution, with the second board used mostly for range selection.
Continue reading “Audio Measurement Pre-Amplifier – Part 2 – Board Layout and Assembly”